Water Intrusion to Fuse Box - Whiteface Ford

After a few iterations I think I have something workable. Kept it pretty simple. The bolt is temporary and would be replaced with a proper lynch pin. Let me know what y’all think!

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What if in place of the bolt you had a separate piece that screwed into the bottom portion(where the bolt goes through so that piece would be internally threaded) and sat flat against that metal? In the shape of a “T” or “+” to make install and removal easy?
 
What if in place of the bolt you had a separate piece that screwed into the bottom portion(where the bolt goes through so that piece would be internally threaded) and sat flat against that metal? In the shape of a “T” or “+” to make install and removal easy?
That was actually the first idea that came to mind, but I don't know how well the 3D printed threads would hold up over time. With the pin it goes on and off in seconds.
 
After a few iterations I think I have something workable. Kept it pretty simple. The bolt is temporary and would be replaced with a proper lynch pin. Let me know what y’all think!

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That looks perfect! It’s amazing how you guys can design stuff like this so quickly! What material did you use to print it and when can I buy a print file from you?
 
Just want to follow this post. I do have my solenoid for my rear winch/power source mounted there but I can move or modify to fit the drainage tray
 
Another possible option....prototyping now

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Some of you guys are pure genius...kinda brings a tear to an old Boomer's eye knowing the era of baling wire and duct tape with a bucket of monkey shit repairs are fading away.
Don’t throw out the bucket of money shit just yet!
 
After a few iterations I think I have something workable. Kept it pretty simple. The bolt is temporary and would be replaced with a proper lynch pin. Let me know what y’all think!

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Tossing ideas out…..
Instead of a lynch pin, could you just use a plastic panel retainer? I know they have them with 3/4” heads. If that would cover the hole.
Or, use a clip nut on the shield and run a wafer head cap screw through a plastic (for abrasion and vibration) washer.
 
Some of you guys are pure genius...kinda brings a tear to an old Boomer's eye knowing the era of baling wire and duct tape with a bucket of monkey shit repairs are fading away.

Don't worry. If the 3D prints fail, we can repair them with the bailing wire and duct tape :ROFLMAO:
 
Alright, one of you 3D printer guys DM me some advice on what a good printer to start with would be.

This is third time it seems having one might be handy, so...
 
Alright, one of you 3D printer guys DM me some advice on what a good printer to start with would be.

This is third time it seems having one might be handy, so...
Bambu Lab, hands down. Closest you'll get to appliance-level ease of use without sacrificing functionality.

The link below might help, but I'd start with at least a P2S. Spend more on an H2S or H2D if you plan to do larger functional parts or higher temp materials - they both have a heated chamber to help reduce warping. H2D is dual-nozzle which allows for some cool stuff like water-soluble support material and multi-material or multi-color prints without a bunch of filament swaps.

If I had to pick one for you that you wouldn't outgrow in a year, it would be the H2S. If you want one and done, H2D. If you want something cheap to play with and test your interest, P2S.

 
Tossing ideas out…..
Instead of a lynch pin, could you just use a plastic panel retainer? I know they have them with 3/4” heads. If that would cover the hole.
Or, use a clip nut on the shield and run a wafer head cap screw through a plastic (for abrasion and vibration) washer.
Just adding:
Or even a rubber well nut inserted in a hole on the part, then a wafer head cap screw from the top.
 
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